Hydraulic Press Heating in a Manufacturing Plant
https://www.ryan-boiler.com/Hydraulic-Press-Heating.html
A medium - sized manufacturing plant was facing challenges in heating their hydraulic presses. The previous heating system had inconsistent temperature control, leading to product quality issues and production delays. They decided to install Ruiyuan Electric Heating Thermal Oil Boilers.
Technical Details of the Installed Boiler
Power Output: The selected Ruiyuan boiler had a power output of 500 kW, customized to meet the specific heating requirements of the hydraulic presses.
Temperature Control: It utilized the advanced PID self - tuning intelligent temperature control technology with Omron temperature control meters. The control accuracy reached ±1 °C, ensuring that the hydraulic presses were heated precisely to the required temperature.
Heating Method: The electric heating elements, made of high - quality stainless - steel 304 special seamless tubes, directly heated the organic heat carrier (heat transfer oil). The heating power was adjusted according to the real - time temperature needs of the process.
Benefits Realized
Precise Temperature Control: The accurate temperature control of the Ruiyuan boiler eliminated product defects caused by temperature fluctuations. As a result, the product rejection rate decreased by 30%, significantly improving product quality and reducing waste.
High Thermal Efficiency: With a thermal efficiency of over 98%, the boiler quickly heated the hydraulic presses, reducing the heating time by 25%. This led to increased production capacity, as the plant was able to complete more production cycles within the same working hours.
Safety and Stability: The system, which only bears pump pressure, eliminated the risk of explosion. Multiple safety protection mechanisms, such as over - temperature protection and leakage protection, ensured safe operation. There were no reported safety incidents related to the heating system after the installation, providing a safer working environment for employees.
https://www.ryan-boiler.com/Hydraulic-Press-Heating.html
Jiangsu Ruiyuan Heating Equipment Technology Co., Ltd.
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